With #1 spark plug removed, turn the engine over clockwise using the 3/4″ front crankshaft bolt.

You will see the degree marks on your front cover and you will see the timing mark on the balancer. Mark them with chalk or white-out.

While turning the engine over, put your finger/thumb over #1 spark plug hole. As the mark on the balancer approaches the marks on the front cover, if you are coming up on #1 TDC, pressure in the cylinder will push on your finger. If there’s no pressure, you’re at #6 TDC and need to crank the engine over until you see the marks coming together and you get pressure. Set the mark on the balancer to the 0 mark on the front cover.

Revised 1-31-2016

Originally by TJWalker of CherokeeForum & JeepForum

The Idle Air Control (IAC) is mounted on the back of the throttle body (front for ’87-’90).

The valve controls the idle speed of the engine by controlling the amount of air flowing through the air control passage. It consists of a stepper motor that moves a pintle shaped plunger in and out of the air control passage. When the valve plunger is retracted, the air control passage flows more air which raises the idle speed. When the valve plunger is extended, the air control passage flows less air which lowers the idle speed.

Over time and miles, the IAC can get carboned up which can have an adverse affect on idle quality. Cleaning the IAC may restore proper function and is an easy procedure to perform and good preventive maintenance so it is never a bad idea. This should be part of a normal tune-up procedure and whenever idle/stalling issues are present.

CLEANING THE JEEP 4.0 IDLE AIR CONTROL

1. Remove the air filter cover, associated hoses and the rubber boot that goes from the air filter cover to the throttle body. Remove the IAC with a Torx driver (2 bolts; one can be kind of hard to get to). On ’91 and later, it may be easier to just remove the whole throttle body. Be sure to use a new throttle body to manifold gasket when reinstalling.
2. “Gently” wiggle out the IAC from the throttle body. Gasket/O-ring on the IAC can be re-used if it is not damaged
3. Clean the IAC with a spray can of throttle body cleaner; inexpensive and available at any place that sells auto parts. Throttle body cleaner is recommended rather than carburetor cleaner as it is less harsh, safe for throttle body coatings and oxygen sensors. Use cleaner, a rag and a toothbrush and or Q-Tips. Be gentle; don’t twist or pull on the pintle that protrudes from the IAC as it is fragile and you could damage it.
4. Thoroughly spray clean and flush where the IAC seats in the throttle body with the same spray cleaner.
5. It is also a good idea to clean the entire throttle body bore itself, the butterfly valve inside of the throttle body and it’s edges, and all associated linkage as long as you have things disassembled.

Revised 1-31-2016

Over near the transmission dipstick tube are 2 rather large connectors. One is black and goes to the NSS and the gray connector goes to the transmission itself

. These 2 connectors carry all the info between TPS, TCU, NSS, speed sensor, and transmission solenoids.

Unplug each one, visually inspect for corrosion or bent pins, spray them out with electrical contact cleaner and plug them back in.

Additionally, if your Jeep is an ’87 to ’90 Renix, it’s always a good idea to reach up under the glovebox area and unplug the connector to the TCU and spray it out along with the receptacle of the TCU. While you’re there, find the fuse right in that area for the TCU. Remove it and spray out it’s receptacle and clean any corrosion from the fuse.

Revised 1-31-2016

Many times, when other fixes have failed, it becomes necessary to eliminate the ECU to harness connections as a cause. This requires removing the ECU. Up under the dash, to the right of the steering column is the ECU mounted to a black bracket. The bracket is held in place by two 10mm nuts to the underside of the dash. It’s most easily removed using a ratcheting wrench but a socket will work.

Once you get the ECU down, unplug the two harness connectors from it. Visually inspect the connectors and pins.

Using a good quality electronics cleaner, liberally spray both of the harness ends and the ECU pin area.

Now, take a small pick or a dental tool and go to the harness connectors. Using the tool, tweak each female receptacle in the harness plugs so they will grasp the ECU pins more tightly.

Plug the harnesses back on to the ECU and reinstall it.

Revised 1-31-2016

Before attempting to adjust your TPS, there are a few things that need to be done.

1.  Be sure the throttle body has been recently cleaned. It’s especially important that the edges of the throttle butterfly are free of any carbon build-up.
2.  With the KEY OFF, and using the positive (red) lead of your ohmmeter, set on the lowest scale, probe the B terminal of the flat 3 wire connector of the TPS. The letters are embossed on the connector itself.
3. Touch the black lead of your meter to the negative battery post. Wiggle the wiring harness where it parallels the valve cover and also over near the MAP sensor on the firewall.

If you see more than 1 ohm of resistance, or fluctuation in your ohms reading, some modifications to the sensor ground harness will be necessary. The harness repair must be performed before proceeding. It is covered in detail in Tip 6.

TPS ADJUSTMENT FOR ENGINE ISSUES

Both Renix manual and automatic transmission equipped XJs and MJs have a flat three-wire connector to the TPS which provides data input to the ECU. The three wires in the connector are clearly embossed with the letters A, B, and C. Wire “A” is positive. Wire “B” is ground. DO NOT UNPLUG THE CONNECTORS!

1. KEY ON, measure voltage from “A” positive to “B” ground by back-probing the connectors. Note the voltage reading–this is your REFERENCE voltage.
2. KEY ON, back-probe the connector at wires “B” and “C”. Measure the voltage. This is your OUTPUT voltage.
3. Your OUTPUT voltage needs to be seventeen percent of your REFERENCE voltage. For example: 4.82 volts X .17=.82 volts.
4. Loosen both T-20 Torx screws attaching the TPS to the throttle body and rotate the TPS until you have achieved your desired output voltage.
5. Tighten the screws carefully while watching to see that your output voltage remains where it is supposed to be. If you can’t achieve the correct output voltage, replace the TPS and start over.

Sometimes, after adjusting your TPS the way outlined above, you may experience a high idle upon starting. If that happens, shut the engine off and reconnect your probes to B and C. Start the engine and while watching your meter, turn the TPS clockwise until the idle drops to normal and then rotate it back counterclockwise to your desired output voltage.

TPS ADJUSTMENT FOR AUTOMATIC TRANSMISSION ISSUES

Renix automatic transmission-equipped XJs and MJs have a TPS with two connectors. There is a flat three-wire connector, same as the manual transmission vehicles have, and it is tested the same as outlined above—FOR ALL ENGINE MANAGEMENT RELATED ISSUES.

However, the automatic TPS also has a square four-wire connector, clearly embossed with the letters A,B,C, and D. It only uses three wires and provides information to the Transmission Control Module. THIS SQUARE FOUR WIRE CONNECTOR IS USED FOR TRANSMISSION/SHIFTING RELATED ISSUES ONLY.

First off, DO NOT UNPLUG THE CONNECTORS!

1. KEY ON, measure voltage between “A” positive and “D” ground by back-probing the connector. Note the voltage. This is your REFERENCE voltage.
2. Back-probe the connector at wires “B” and “D”. Measure the voltage. This is your OUTPUT voltage.
3. Your OUTPUT voltage needs to be eighty-three percent of your REFERENCE voltage. For example 4.8 volts X .83=3.98 volts.
4. Adjust the TPS until you have achieved this percentage. If you can’t, replace the TPS and start over.

So, if you have an automatic equipped XJ your TPS has two sides–one side feeds the ECU, and the other side feeds the TCU.

For those with a MANUAL TRANSMISSION–the TPS for the manual transmission XJs is stupid expensive. You can substitute the automatic transmission TPS which is reasonably priced. The square 4 wire connector is just not used.

Revised 7/08/17

Renix CPSs have to put out a strong enough signal to the ECU so that it will provide spark.

Most tests for the CPS suggest checking it for an ohms value. This is unreliable and can cause some wasted time and aggravation in your diagnosis of a no-start issue as the CPS will test good when in fact it is bad.

The problem with the ohms test is you can have the correct amount of resistance through the CPS but it isn’t generating enough voltage to trigger the ECU to provide spark.

Unplug the harness connector from the CPS. Using your voltmeter set on AC volts and probing both wires in the connector going to the CPS itself as shown in Figure 2 as Connector A, crank the engine over. It won’t start with the CPS disconnected.

You should get a reading of .5 AC volts.

If you are down in the .35 AC volts range or lower on your meter reading, you can have intermittent crank/no-start conditions from your Renix Jeep. Some NEW CPSs (from the big box parts stores) have registered only .2 AC volts while reading the proper resistance!! That’s a definite no-start condition. Best to buy your CPS from NAPA or the dealer.

Sometimes on a manual transmission equipped Renix Jeep there is an accumulation of debris on the tip of the CPS. It’s worn off clutch material and since the CPS is a magnet, the metal sticks to the tip of the CPS causing a reduced voltage signal. You MAY get by with cleaning the tip of the CPS off.

A little trick for increasing the output of your CPS is to drill out the upper mounting hole to 3/8″ from the stock 5/16″, or slot it so the CPS bracket rests on the bell housing when pushed down. Then, when mounting it, hold the CPS down as close to the flywheel as you can while tightening the bolts.

Another little tip to save tons of aggravation is to stick a bit of electrical tape to your 11mm socket and then shove the bolt in after it. This reduces the chances of dropping that special bolt into the bell housing. 

Revised 8/8/2016

Revised 05-03-2015

Find your Intake Air Temp sensor. It’s the sensor just to the rear of the throttle body, has 2 wires, and screws into the intake manifold.
Where the IAT connector plugs into the harness you will see that one of the wires on the harness side is brown with a white stripe. Follow the brown with white stripe wire back into the harness.

You’ll have to open up the split-loom plastic sheathing to follow it. It will come to a splice with 2 other brown with white wires with duct tape over them. They’re from the TPS and the CTS. The 3 wires will be spliced to a single wire headed toward the C101 connector if you have an ’87 or ’88. If you have an ’89 or ’90, you do not have the C101 bulkhead connector.

Now go to the MAP sensor.

Follow the brown with white wire into the harness from there. You will find a splice with 2 more brown with white wires with duct tape over them. At the splice you will find the 3 wires connected to a single brown with white wire going toward the C101, or just along the firewall towards the engine if you have an ’89 or ’90. On an ’89 or ’90 you will find 4 wires going to 1 wire. Along with the MAP sensor that you traced, they are the ECU sensor ground port and the diagnostic connector on the passenger inner fender.

You now have 2 sets of 3 brown with white wires, one near the firewall and one near the engine. If it’s an ’89 or ’90, you have 4 wires going to 1 wire.

Cut the splices out of each set of wires eliminating not only the crappy factory splices, but also the single wire between them. Bring both sets of 3 wires together. Solder the 2 sets of wires together and insulate them properly with tape or shrink tubing.

Zip-tie up your new sensor loom to allow for engine movement. I prefer to cover it with some new split-loom or wrap it neatly with electrical tape when done.

The sensor ground circuit affects the CTS, TPS, IAT, MAP, ECU and diagnostic connector grounds. It’s very important and not something to overlook in diagnosing your Renix Jeep as it is common for the harnesses to have poor crimps causing poor grounds. If any or all of the sensors do not have a good ground, the signal the ECU receives from these sensors is inaccurate.

Set your meter to measure Ohms. Be sure the ignition is in the OFF position. Using the positive (red) lead of your ohmmeter, probe the B terminal of the flat 3 wire connector of the TPS . The letters are embossed on the connector itself.

Touch the black lead of your meter to the negative battery post. Wiggle the wiring harness where it runs parallel to the valve cover and also near the MAP sensor mounted on the firewall. If you have an 87 or 88 with the C101 connector mounted on the firewall above the brake booster, wiggle it, too.

You want to see as close to 0 ohms of resistance as possible. And when wiggling the harnesses/connectors the resistance value should stay low. If there is a variance in the values when wiggling the wires, you have a poor crimp/connection in the wiring harness or a poor ground at the engine dipstick tube stud.

Refreshing of the dipstick tube connection is covered in Renix Ground Refreshing, and the sensor ground upgrade is covered in Tip #6 – Sensor Ground Upgrade.

On 87 and 88 models, you could have a poor connection at the C101 connector as well. See Tip #2 – C101 Refreshing and Tip #27 – C101 Elimination.

Revised 1-31-2016

The contacts between the coil and the ICU on your Renix Jeep can become corroded and loose causing a complete or intermittent no-start condition. I recommend the following procedure as a maintenance precaution to insure this is eliminated as a possible cause now and in the future.

The coil is attached to the ICU by two T20 Torx bolts. Remove these two bolts and lift the coil up off the ICU. You will see 2 pins and 2 sets of contacts. Clean both the pins and springy contact pieces with a good electronics cleaner and some fine sandpaper.

Squeeze the springy contacts closer together with some needle nose pliers. Apply some OxGard to the contacts. Bolt the coil back on to the ICU.

While you’re right there, unplug the connectors from the ICU and inspect the pins in the harness connector. Make sure the pins are not retracted into the connector. Spray out the connector and the receptacle of the ICU with the same good electronics cleaner you used earlier.

I feel this procedure should be performed at least once in the lifetime of a Renix Jeep.

5-11-16

I suggest unplugging EVERY electrical connection in the engine bay you can find, whether engine related or not, and spraying it out with a good electronics cleaner, visually inspecting the terminals making sure they haven’t retracted into the plastic holder, and then plugging it back together.

There’s a critical 10-pin connector for the front lighting system located in front of the air cleaner and behind the left headlight assembly. Don’t miss that one. Also be sure that the connectors to the ballast resistor mounted near the air cleaner housing are clean and tight.

ALL of the relays should be removed, the terminals wire-brushed until shiny, and the receptacles sprayed out with contact cleaner. Then plug them back in. I do this on every Renix Jeep I purchase or work on for someone else.

Revised 1-31-2016